The Science
The Science
What the research actually says about underwear.
Every claim sourced. Every uncomfortable finding included. No medical advice — just the textile science and the peer-reviewed papers.
TL;DR. Cotton holds about 20× more water than polyester and roughly 2× more than nylon1 — that's why a sweated cotton gusset stays damp for hours. So we built the Gym G out of performance recycled nylon, which dries before you've showered2. But we lined the gusset with cotton, because the only place the underwear-and-health research consistently points to is the gusset8. And the reason "underwear you forget you're wearing" matters is measurable: steady pressure habituates and your brain stops noticing it, but shifting pressure — a digging band, a thong that rides — actually sensitises over the day. It gets more noticeable, not less14.
1. The moisture story — measured, not vibes
Almost every underwear brand says something about "breathability." Almost none of them put a number on it. The numbers exist; here they are.
How much water each fibre actually holds
The textile-science measure is moisture regain — the percentage of a fibre's dry weight it absorbs at equilibrium at 20°C and 65% relative humidity. It's defined by ASTM standard D1909, and the values for the four fibres relevant to underwear are well-established1:
Cotton
7–8.5%
absorbs ~8% of its weight in water
Nylon 6,6
4–4.5%
about half of cotton
Polyester
0.4–0.8%
essentially hydrophobic
Elastane
0.75–1.3%
low, for stretch fibres
Cotton soaks up about twenty times more water than polyester and roughly twice as much as nylon. That's why a sweated cotton gusset stays damp against the skin while a nylon shell sheds the moisture and moves on.
How long it takes to dry
The same difference shows up in drying-time studies. Under standard AATCC 199 test conditions (37°C, gravimetric), a polyester fabric reaches 95% dry in 2–3 hours; an equivalent cotton fabric takes 8–10 hours2. A 2025 peer-reviewed study in Materials independently ranked polyester fastest and cotton slowest across four separate drying protocols3.
Translated: a sweated cotton gusset can still be damp four hours after a Pilates class. A nylon body dries before you've finished showering.
How fast moisture moves through the fabric
The other relevant measurement is moisture vapour transmission rate (MVTR) — how quickly water vapour passes through the fabric, tested by ASTM E964. Synthetic knits consistently move vapour faster than equivalent cotton knits because the fibre itself doesn't grab the water — the knit structure and the fibre's surface chemistry let it through5. (Honest caveat: MVTR varies 5–10× with knit gauge, finish, and test method, so it's worth knowing the numbers are real even when the headline is hard to summarise in a stat.)
Why activewear has been performance nylon since the 1970s
The textile-engineering case is four measured properties of nylon 6,6: tenacity of 33–44 cN/dtex (highest of common apparel fibres), abrasion resistance above 50,000 Martindale cycles (cotton typically fails at 10,000–20,000), low moisture regain, and elastic recovery that lets it stretch and return without bagging6. It's why your swimsuit, your activewear, and your hosiery have all been polyamide for decades. We just put it under your leggings too.
2. Why the gusset is cotton (and why that's the most evidence-based part of underwear design)
Most women have been told, more or less since high school, that cotton underwear is "healthier." It is worth knowing how much real research is behind that. The honest answer: less than you'd think — but the bit that is well-supported is the gusset, which is exactly where we put the cotton.
What the literature actually shows
There is no well-powered randomised trial showing that cotton underwear reduces bacterial vaginosis, yeast infection, or vulvar irritation in healthy (non-symptomatic) women. The largest modern study on the subject — the B-THONG survey, Hamlin et al. 2019, n=986 — found no significant difference in UTI, BV or yeast rates between thong and non-thong wearers. The only fabric signal that surfaced was that a non-cotton gusset was associated with yeast vaginitis7. Body fabric: no signal. Gusset fabric: signal. Tells you where the action is.
Going further: Runeman et al. 2005 (Acta Dermato-Venereologica) put thirty-two healthy women through a crossover study to test whether tight-fitting "string" underwear changed vulvar skin temperature, humidity, pH, or aerobic microflora compared to regular underwear. The finding was negligible differences across all four measurements8. The headline assumption that synthetic underwear traps moisture against the vulva in a way that meaningfully alters the local environment did not survive direct measurement, at least in healthy women.
What the gynaecology bodies actually say
The cotton recommendation does exist in patient-information literature from ACOG (American College of Obstetricians and Gynecologists) and the RCOG (Royal College of Obstetricians and Gynaecologists, UK) — but in both cases the recommendation is aimed at women experiencing vulvar irritation, pain or recurrent infection, not as general guidance for asymptomatic women. The RCOG patient leaflet on vulvar skin conditions advises "loose-fitting cotton or silk underwear (rather than synthetic, dyed underwear)" — for women with vulvar skin conditions9. ACOG's persistent-vulvar-pain guidance recommends 100% cotton; again, for symptomatic women10. These are expert-opinion recommendations, not trial-graded evidence.
Honest note
If you're experiencing recurrent symptoms, irritation, or vulvar pain, follow your doctor's advice over a brand page. The evidence above is about healthy, asymptomatic women. We are not making medical claims. We are explaining the design choice.
Where the consistent signal points — and where our cotton sits
Synthesising the literature: the orthodoxy that "cotton underwear is healthier than synthetic" is weaker than the messaging implies, but the consistent signal across the studies and the guideline language is that the gusset is where the fabric choice matters. The vulva contacts the gusset; the rest of the underwear contacts skin that is no more sensitive than skin anywhere else on the body.
Our Gym G is performance recycled nylon for the body — which solves the moisture-retention, drying-time and visible-panty-line problems cotton cannot — and cotton-lined in the gusset, which puts cotton in the only place every line of evidence converges on. That's not a compromise. It's a design that takes both the textile science and the vulvar health literature seriously.
"The non-cotton crotch was associated with yeast vaginitis."
— Hamlin et al., J Obstet Gynaecol Res 2019, n=986
3. The odour story — be honest about who's actually responsible
Body odour is one of the most-misunderstood pieces of fabric science. The fabric isn't producing the smell. Bacteria on your skin are. The fabric just affects the conditions they're working in.
Sweat itself is essentially odourless
Eccrine sweat — the kind your glutes, groin and skin generally produce in response to heat or exercise — is about 99% water, plus sodium, chloride, small amounts of potassium, lactate, urea and amino acids11. On secretion, it doesn't smell. The odour shows up when skin bacteria metabolise the sweat (and skin lipids) into volatile compounds.
The bacteria-to-odour mechanism
The most-studied odour molecule in body odour research is 3-methyl-3-sulfanylhexan-1-ol (3M3SH) — the "rotten onion" note. It's produced when Staphylococcus hominis cleaves an odourless precursor (S-Cys-Gly-3M3SH) using a specific enzyme, releasing the volatile thioalcohol12. That's the mechanism. The fabric is the substrate, not the source.
The honest comparison — cotton vs synthetic on odour
A finding we won't pretend doesn't exist
The peer-reviewed literature broadly finds that untreated synthetic fabrics retain odour more than cotton. Callewaert et al. (2014) found polyester T-shirts smelled significantly more intense after a spin class than cotton, driven by Micrococcus growth on polyester's hydrophobic surface13. Nylon sits between polyester and cotton on hydrophobicity and tends to behave more like polyester than cotton in odour-retention studies. So "synthetic doesn't smell" isn't a defensible claim.
What is defensible: the gusset — the area that produces the most odour-relevant moisture and where bacterial activity matters most — is cotton-lined. The synthetic body sits where the sweat-and-bacteria load is much lower (your hips, your glutes — these aren't the bits producing the odour profile). Fast drying of the nylon body further reduces wear-day moisture retention. The full picture is: cotton where the science says you want cotton; performance nylon where the science says you want performance nylon.
4. The cognitive cost of underwear you can feel
Our brand line is "underwear you forget you're wearing." That isn't a vibe. There's a measurable cost to not forgetting — and the cost is bigger than most people realise.
Why steady underwear becomes invisible — and shifting underwear doesn't
When skin receives a steady, predictable touch input (a well-fitted waistband sitting still), your somatosensory cortex adapts. Chen et al. measured it directly: cortical activity in the primary and secondary somatosensory cortex drops exponentially under sustained fingertip pressure14. Your brain literally stops listening. That's the mechanism of "I forgot I was wearing it."
The opposite mechanism is the load-bearing finding of this whole page. In a 2014 study published in PAIN, Jepma and colleagues ran 100 participants through 24 thermal stimuli across eight forearm sites. When the stimulus stayed in one place, participants habituated — the sensation faded. When the stimulus migrated between sites — i.e., it shifted — they sensitised. The sensation got more noticeable as the day went on, not less. The model explained 93% of variance, and 74 of 100 participants sensitised to the migrating stimulus15.
A waistband that digs as you walk, a thong that rides up over the morning, a leg-elastic that prints and releases each time you sit — these are migrating stimuli. The neuroscience says they will sensitise. They will get more annoying through the day, not less. This is why "comfortable enough to forget about after a while" doesn't actually happen with the wrong cut of underwear — it gets worse instead.
What that costs you, in numbers
The cost of not-forgetting is documented across several fields. Each row below is a measured cost, with a citation.
| The discomfort | What your brain does | The measured cost | Source |
|---|---|---|---|
| Steady, well-fitted pressure (a band that sits still) | Somatosensory cortex adapts; you stop noticing | Cortical response drops exponentially within minutes | Chen 201514 |
| Shifting pressure (waistband rolls, thong rides) | The opposite of habituation — sensitisation | 74 of 100 people sensitise to migrating stimuli; model explains 93% of pain variance | Jepma 201415 |
| Low-grade discomfort during work | Attention residue — the "monitoring discomfort" task bleeds into your actual task | Reduced accuracy and processing speed across the entire following work session | Leroy 200916 |
| Each refocus after an interruption (including a discomfort interruption) | Working memory reload | 23 minutes 15 seconds average to return to full task engagement | Mark, Gudith & Klocke 200817 |
| Tight clothing worn all day | Sympathetic nervous system activation | Significantly elevated urinary cortisol, adrenaline, noradrenaline; raised daytime heart rate | Lee & Tokura 200218 |
| Ill-fitting workwear / PPE | Reduced range of motion + ongoing cognitive monitoring | 88% of studies reviewed showed statistically significant performance decrements | Hall 202219 |
| Sensory-sensitive wearers (SPS / ASD / ADHD) | Tactile habituation fails — input doesn't fade | 73% avoid certain clothes; clothing tactile sensitivity documented as a workplace barrier | MacLennan 202320 |
Read together: a thong that doesn't move, a band that doesn't dig and a leg-line that doesn't print isn't a comfort luxury. It's the difference between underwear your nervous system stops processing within minutes and underwear that sensitises and steals attention all day.
The implication for sensory-sensitive wearers
For women with sensory processing sensitivity (about 15–20% of the population20) and for autistic or ADHD adults, the habituation pathway is less reliable in the first place. Clothing tactile sensitivity is widespread — in the MacLennan 2023 study of autistic adults, 73% regularly avoid certain clothing, 56% cut labels off, 49% avoid constricting clothes, 47% avoid clothing with seams against skin, and the researchers documented clothing tactile sensitivity as a barrier to gaining and maintaining employment20. This isn't a niche concern. Quiet underwear — no seams against the skin, no shifting pressure, no migrating stimuli — is a baseline accessibility design, not a premium feature.
5. So this is the design
You can read the four sections above as four separate stories. They're actually one story.
Cotton holds water. Synthetic doesn't. So the body of the underwear is performance recycled nylon — fast-drying, no VPL, no leg-line — and the gusset is cotton, because the vulvar-health literature consistently points to the gusset and only the gusset. Bacteria, not fabric, produce odour, and they work faster on retained moisture — so the fast-drying nylon body keeps the wear-day moisture window short, and the cotton gusset handles the area where moisture-and-bacteria matters most. And the only reason any of this matters is that your brain sensitises to shifting pressure across the day — so a thong with no back seam, no leg-elastic, and a flat waistband isn't selling you on a feeling; it's removing the things your nervous system would otherwise spend the day monitoring.
One product. Four design decisions. All four backed by research that exists, that we can point you at, and that we've cited below.
If you want to test the science on yourself.
The Gym G is $32 for a single, or from $21.90 a pair in a multipack. Same product. Same science. Worn 200 times and forgotten.
The Gym G — $32 The Multipacks — from $21.90/pair The Complete GuideSources
- ASTM D1909 — Standard Tables of Commercial Moisture Regains for Textile Fibers. Values for cotton, nylon 6,6, polyester and elastane cross-referenced against Kadolph, Textiles (1998) and Morton & Hearle, Physical Properties of Textile Fibres, 4th ed., Woodhead/Elsevier (2008). ASTM D1909. Morton & Hearle.
- AATCC TM 199 (drying-rate testing, gravimetric, 37°C). Application data summarised by James Heal. James Heal applications brief.
- Jerkovic I, Pavko Čuden A, et al. "Drying Performance of Fabrics on the Human Body." Materials 18(11):2655, 2025. PMC12155929.
- ASTM E96 — Standard Test Methods for Water Vapor Transmission of Materials. ASTM E96.
- Asfand N & Daukantienė V. "Evaluation of the moisture management and air permeability of cotton/antistatic polyester knitted fabrics." Journal of Engineered Fibers & Fabrics, 2023. Sage. Also: Kim Y. Materials 14(20):6205, 2021. PMC8539243.
- Venkatraman P. "Fibres for sportswear." Ch. 2 in Materials and Technology for Sportswear and Performance Apparel, CRC Press, 2014. MMU repository.
- Hamlin AA, Sheeder J, Muffly TM. "Brief versus Thong Hygiene in Obstetrics and Gynecology (B-THONG): A survey study." Journal of Obstetrics and Gynaecology Research 45(6):1190–1196, 2019. n=986. PubMed 30916426.
- Runeman B, Rybo G, Forsgren-Brusk U, Larkö O, Larsson P, Faergemann J. "The vulvar skin microenvironment: impact of tight-fitting underwear on microclimate, pH and microflora." Acta Dermato-Venereologica, 2005. n=32, crossover. PubMed 15823903.
- Royal College of Obstetricians and Gynaecologists (UK). Patient information leaflet: Skin Conditions of the Vulva, Dec 2013. RCOG patient information.
- American College of Obstetricians and Gynecologists. Vulvovaginal Health FAQ; Committee Opinion on Persistent Vulvar Pain. ACOG patient guidance.
- Baker LB. "Physiological mechanisms determining eccrine sweat composition." European Journal of Applied Physiology, 2020. PMC7125257. Also: Taylor NAS & Machado-Moreira CA. Extreme Physiology & Medicine, 2013. PMC3710196.
- Rudden M, Herman R, James AG, et al. "The molecular basis of thioalcohol production in human body odour." Scientific Reports, 2020. Nature Sci Rep. Earlier: Bawdon D, Cox DS, et al. FEMS Microbiology Letters, 2015. FEMS.
- Callewaert C, De Maeseneire E, Kerckhof F-M, Verliefde A, Van de Wiele T, Boon N. "Microbial Odor Profile of Polyester and Cotton Clothes after a Fitness Session." Applied and Environmental Microbiology, 2014. PMC4249026. Review: McQueen RH & Vaezafshar S, Textile Research Journal, 2020. Sage TRJ.
- Chen et al. Somatosensory cortex adaptation under sustained pressure. Journal of Neurophysiology, 2015. PMC4625848.
- Jepma M, Jones M, Wager TD. "The dynamics of pain: evidence for simultaneous site-specific habituation and site-nonspecific sensitization in thermal pain." PAIN 155(9):1736–1743, 2014. n=100. PMC4083082.
- Leroy S. "Why is it so hard to do my work? The challenge of attention residue when switching between work tasks." Organizational Behavior and Human Decision Processes 109:168–181, 2009. ScienceDirect.
- Mark G, Gudith D, Klocke U. "The cost of interrupted work: more speed and stress." CHI 2008 Proceedings. ACM Digital Library.
- Lee Y-A & Tokura H. "Effects of tight and loose clothing on circadian rhythms in healthy women." European Journal of Applied Physiology, 2002. PubMed 12461604.
- Hall A et al. "The effects of poor-fitting personal protective equipment on performance: a systematic review." Ergonomics, 2022. PMC9710848.
- Greven CU et al. "Sensory Processing Sensitivity in the context of Environmental Sensitivity." Neuroscience & Biobehavioral Reviews, 2019. ScienceDirect. Clothing-specific data: MacLennan K et al. "Tactile sensitivity and clothing in autistic adults." Autism in Adulthood, 2023. PMC12531387.
Updated 2026-05-29. We will update this page when stronger evidence is published in any direction, including evidence that contradicts a claim made here. If you're a researcher and you think we've represented a finding incorrectly, please email hello@barethrills.com.
